electrondady1 wrote:
....
so he could have some positive support as he made the switch to vertical axis.
perhaps it was not your intention but it struck me that you kind of
pounced on this guy in spite of the fact that he is building his very
first mill.
It was not my intent to pounce on him. (Sorry d3lilley)
But in fairness he was asking for advice on the alt, wasn't he? He had mentioned if it didn't work out like he though he was going to built a turbine with a larger diameter. He described a design like Ed's alt, but when I asked for some of the necessary info, it turned out his magnets were much smaller. (thick but small).
I believe I made a reasonable, and probably optimistic guess at the flux between magnets and concluded the voltage was going to be too low. We had the wire gauge, number of turns, magnet size, and rotor diameter. I didn't have stator thickness, but I knew the minimum from wire gauge and turns and space between magnets. If the stator is thicker than I thought, things will only be worse.
I don't know about you guys, but if I was about to spend a good chunk of money to build a turbine, and someone KNEW that it wasn't going to work and didn't tell me. I'd be pretty mad.
I'll agree that the air flow simulations are hit and miss. But there is nothing mysterious about knowing what an alternator can / will do. The only hard part is the magnetic flux and you can make an intelligent estimate at that. I believe my results are much better than using ESP or sacrificing an animal. The other question is what will the Lenz blade do. We know it runs at a TSR between .6 and 1.0, with 0.6 - 0.7 being best. I used his estimated wind speeds to figure out what RPMS he would see.
So given my warning he has a few options.
1) Ignore me.
2) Plan on using a voltage doubler or a 6v battery.
3) Use a 12v battery and charge with just the peak of the sine wave which is 1.4 * the RMS value. At 250 RPMs he'd start to charge.
4) Make a smaller diameter Lenz (opposite of his original plan)
5) Use a different type blade.
6) Build the HAWT
If he chooses #1, and I'm wrong, I hope he will report back so I can figure out where my calculations went wrong. I'm depending on that same spread sheet for my alt design.
I sorry again if I was harsh. I thought I was answering a direct question and I was just putting out the numbers which I considered to be pretty reliable. I probably won't do that in the future. This community is more nuts and bolts and prefers to build things and then make them work. I'm the opposite, but that's a byproduct of my job. When you send things into space, you don't get a second chance.
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